Mechanical Engineering

FACILITIES

Yaskawa Robotics Education Cell

The Yaskawa Motoman GP12 robot enhances our laboratory's capabilities, thanks to the generous support of Ramco's Corporate Social Responsibility (CSR) scheme. This industry-grade robot, boasting a 12 kg payload and high precision, allows students to gain practical experience in robot programming, operation, and maintenance. The GP12's versatility aligns perfectly with India Skills training and competition requirements, preparing students for careers in automation and robotics. This valuable addition empowers them to tackle real-world industrial automation challenges, fostering a highly skilled workforce for India's future.

Industrial Automation using Smart Production Systems Laboratory Supported by AICTE MODROB

Industrial Automation laboratory, proudly supported by the AICTE MODROB scheme. This advanced facility is designed to provide hands-on training and research opportunities in the exciting field of smart production systems. Our core equipment includes flexible Mechatronics Stations for simulating assembly, inspection, and buffering operations within a production line. A powerful Siemens S71200 PLC, along with SM1223 modules, serves as the central control system, allowing students to program complex automation scenarios, integrate sensors, and manage industrial processes. To expand the scope of our capabilities, we even utilize a DJI Mavic Air 2 Pro Drone. This versatile tool opens avenues for aerial surveillance, remote inspection, and innovative inventory management solutions within large industrial environments. The AICTE MODROB scheme empowers us to foster collaboration between academia and industry, ensuring our students develop the practical skills needed to excel in today's automated manufacturing landscape. Our lab serves as a hub for innovation, where students explore cutting-edge automation concepts, driving advancements that will shape the future of Indian manufacturing.

SOLAR ENERGY LABORATORY

Department of Mechanical Engineering had inaugurated Solar Energy Laboratory on 28.02.2018, National Science Day. The Chief Guest for the inaugural function is Mr.Sankaranarayanan, Chief Operating Officer, Harita Techserv Limited, Coimbatore.The laboratory during inauguration was equipped with various set ups which operates by using renewable energy. The laboratory is equipped with various working models including solar stills, solar dryers, solar cookers and solar collectors. All the models are fabricated by the students as final year projects and design & fabrication project. The laboratory was established for the purpose of inculcating interest among students in renewable sector which will be the demand in mere future. Through the developed models the faculty members and students will further improvise and will be involving in research activities

ENGINEERING PRACTICES LAB

Engineering Practices Laboratory is established over an area of 226Sq.m. and provides exposure to the students with hands on experience on various basic engineering practices in mechanical engineering. It has Carpentry Shop, Fitting Shop, Smithy & Foundry Shop, Sheet metal shop, Welding shop equipped with the facilities such as High Precision ARC Welding Transformer, Centre Lathe, Gas Welding & Cutting Set, Bench Grinder, Hand Shearing Machine, Brazing Machine.

MANUFACTURING TECHNOLOGY LABORATORY

The Manufacturing Technology laboratory has established over an area of 210 Sq.m and equipped with Center Lathe, Heavy Duty Shaping Machine, Radial Drilling Machine, Surface Grinding Machine, Tool& Cutter Grinder Machine, Universal Milling Machine, Vertical Milling Machine, Gear Hobbing Machine, Cylindrical Grinding Machine, Turret Lathe, Capstan Lathe, Horizontal Milling Machine, Lathe and Milling Tool Dynamometer, Gear Shaping Machine, Centreless Grinding Machine.

THERMAL ENGINEERING LAB

The Thermal Engineering laboratory has established over an area of 274 Sq.m and fully equipped with Four Stroke Diesel Engines(Mechanical Loading, Electrical Loading and Eddy Current Loading), Apparatus for Flash & Fire point, Single Cylinder Petrol Engine with Data Acquisition system, Steam Boiler with Turbine Setup, Reciprocating Air Compressor, Guarded Plate Apparatus, Lagged Pipe Apparatus, Natural Convection-Vertical Cylinder Apparatus, Forced Convection Inside Tube Apparatus, Composite Wall Apparatus, Thermal Conductivity of Insulating Powder Apparatus, Pin-Fin Apparatus, Stefan-Boltzmann Apparatus, Emissivity Measurement Apparatus, Parallel/Counter Flow Heat Exchanger Apparatus, Refrigeration Test Rig and Air-Conditioning Test Rig.

DYNAMICS LABORATORY

The Dynamics Laboratory has established over an area of 152 Sq.m and equipped with Cam Follower Setup, Motorized Gyroscope, Governor- Watts, Porter, Proell and Hartnell Whirling of Shaft, Dynamics Balancing Machine, Two Rotor Vibration Setup, Spring Mass Vibration System, Torsional Vibration of Single Rotor and Double Rotor System Setup, Gear Models:Spur,Helical, Bevel and Worm Gear, Four Bar Mechanism (Crank Rocker, Double Crank, Double Rocker Mechanism),Slider Crank Mechanisms, Oscillating Cylinder
Mechanisms, Turn Table Apparatus, Transverse Vibration Setup of Cantilever, Free-Free Beam, Simply Supported Beam, Flywheel Axel System, Gear Trains (Simple,Compound,Epicylic,Differential),Kinematics of Universal Joints (Single Universal Joints, Double Universal Joints),Bifilar Suspension System, Compound Pendulum, Vibration Absorber, Spring Mass System-(Single Degree and Multi Degree Freedom) Undamped and Damped Vibration, Balancing Rotating Masses, Balancing Reciprocating Masses and Vibrating Table.

METROLOGY AND MEASUREMENT LABORATORY

The Metrology and Measurement Laboratory has established over an area of 80 Sq.m and familiarise the students with different sophisticated measurement equipment/instruments such as Coordinate Measuring Machine, Surface Finish Measuring Equipment, Tool Makers Microscope, Profile Projector, Vibration Measuring Setup, Vernier Calliper, Vernier Height Gauge, Vernier Depth Gauge, Slip Gauge Set Gear Tooth Vernier, Sine Bar, Floating Carriage Micrometre, Mechanical Comparator, Electrical Comparator, Pneumatic Comparator, Autocollimator, Temperature Measuring Setup, Force Measuring Setup, Torque Measuring Setup, Bore Gauge, Telescope Gauge, Bevel Protractor, Displacement Measuring Setup, Micrometre and Sine Centre.

Metrology and Measurement Laboratory

Name of the Equipment: Coordinate Measuring Machine

Technical Specifications: MV3020 Manual VMM-CMM Machine Model
Particulars Specification
X,Y,Z Measurement Travel300 x 200 x 200 mm, Z axis motorized movement
Overall Dimensions1420 x 790 x 1680 mm
Machine Weight285 kg
Repeatability2.8 Micron
Max Table Load20 KG
Operation ModeX & Y axis by precision Hand-wheels, Z axis is motorized movement using Software Buttons
Resolution1 ?m
X,Y,Z Measurement Precision(2.8+L/200) ?m
Light Source SystemSoftware Controlled 6 ring 8 zone surface light and straight adjustable contour / bottom light
Structure0 grade Granite base and granite column
LensManual zoom lens from 0.5x to 4.5x in steps
MagnificationOptical enlarging rate 0.7x-4.5x, image enlarging rate 30-130x
CameraHigh Resolution CCD Camera
LightingLED bottom light for profile and LED segmented light for surface illumination
ProbeRenishaw MCP probe for contact 3D measurements as an option
ComputerLenovo / Dell / HP Computer
Measuring SoftwarePowerful AC-Optic 2D & 3D Measurement software
TemperatureTemperature: 201? 1?/h 1?/m 2?/24hHumidity: 40%-70%

Special Features:

  • Cimtrix VMS3020E (300 x 200 x 150 mm) CNC CMM + VMM
  • Highly Precise Granite Base & Column
    • Compact, ergonomic design
    • Very high precision, world-class X Y cross table with ball screw transmission & servo motors.
    • X Y table in granite construction for CV4030 & CV5040
    • All axis motions on DC servo motors for CNC models
    • Z axis motorized movement for MV series manual VMMs.
    • Adjustable LED Illumination for Surface and profile light
    • Setting functions easily available from the front panel
    • Powerful software functionality for navigation, edge tracking, scanning, point cloud scan etc

MECHATRONICS LABORATORY

The department has a well-established Mechatronics Laboratory over an area of 157 Sq.m. This laboratory has established with an objective to gain practical experience in automation field. Mechatronics Lab has equipped with 21 high end latest Configuration Computer Systems. Mechatronics lab is equipped with Pneumatic trainer kits along with Electro Pneumatic, PLC (supplied by FESTO India), Basic Hydraulic Trainer kit (HYTECH Pune), Pressure, Temperature and Flow type transducers, 8085 microprocessor kits, 8051 microcontroller kits with stepper motor interface, traffic light interface, DC motor interfaces, image processing setup and printer. The Software available in Mechatronics lab is FLUIDSIM 5 (Pneumatics), FLUIDSIM 5 (Hydraulics), Codesys V2.3, Sudosu and CIROS softwares. Also, the Laboratory facilitate the students to do simulation based experiments assignment and their projects with the aid of Easy Port Trainer Kit and CIROS simulation software packages.

Name of the equipment: Yaskawa Motoman GP12 Robot

Specification of the Robot

The GP series are 6-axis vertically articulated robots designed for a variety of industrial automation applications. They have payloads ranging from 12Kg on the specific model. The GP12 is likely on the higher end of that range. Reach ranges from 911mm to 1,881mm across the different GP models. Reach determines the robot's working envelope. Repeatability is 0.08mm for the entire GP series. This defines the accuracy with which the robot can return to taught positions. The robots feature integrated process cabling and an IP67 rating, allowing use in harsh environments with dust and cooling fluids. Speeds range from over 3m/s at the wrist flange to over 5.5m/s for rapid traverse movements across the series.

The Yaskawa Motoman GP12 is an industrial 6-axis robotic arm designed for automation applications requiring robustness, reliability, and a substantial payload capacity. With its aluminum body and 12kg maximum load rating, the GP12 is on the heavy-duty end of Yaskawa's GP series robots that ranges from 5kg to 20kg payloads.

Some of the standout specifications on the GP12 include:

  • 1,411mm maximum reach allowing it access a large working envelope
  • 0.08mm repeatability for accurate positioning at high speeds
  • IP67 dustproof and waterproof rating for harsh environments
  • Top speeds of over 5 m/s for efficient pick-and-place and other motions
  • Brake release function for easy backdriving to adjust programming

With integrated process cable routing, a compact footprint, and support for Motoman robotic Software and other programs, the Motoman GP12 can tackle everything from CNC machine tending and assembly to packaging, palletizing, finishing applications and more. Its robust all-aluminum body can endure the strain of high payloads and rapid motions, making it one of Yaskawa's most versatile mid-sized industrial robots for demanding 24/7 production environments.

YASKAWA Robotics Education Cell

Special features of the Robot:

Safety Features:

Collision detection: The robot can detect collisions to stop motion and prevent damage or injury.

Redundant power limiting: Restricts robot motion force/speed when a person enters the working envelope to prevent harm.

Built-in 6-axis force sensor: Allows real-time force feedback for delicate tasks.

Programming & Integration:

Inline wrist design: Makes it easier to integrate the robot in confined spaces.

Conforms to SEMI standards: Allows integration in semiconductor industry applications.

Supports Motoman INFORM language: Provides flexibility and simplicity in programming motions.

Environmental Resistance:

IP67 Rating: Makes the robot impervious to dust ingress and water spray in harsh environments like washing applications.

ISO Class 5: Allows deployment in clean room applications with strict particulate requirements.

In terms of other capabilities, the GP series features excellent trajectory control, built-in Ethernet connectivity, and commonly utilizes Yaskawa's industry-leading variable frequency drives for precise multiaxis coordination.

  1. Name of the equipment: NVIDIA Jetson Nano

Specification of the equipment

  • GPU: 128-core Maxwell GPU
  • CPU: Quad-core ARM A57 @ 1.43 GHz
  • Memory: 4GB 64-bit LPDDR4 25.6GB/s
  • Storage: MicroSD card slot (compatible with 16GB/32GB/64GB)
  • Video: 4K @ 30 Hz (H.264/H.265), 4K @ 60 Hz (JPEG encode)
  • Camera: MIPI CSI-2 DPHY lanes, 12x (Module) and 1x (Developer Kit)
  • Connectivity: Gigabit Ethernet, M.2 Key E slot, Micro USB 2.0 OTG
  • OS Support: Linux for Tegra (L4T) Ubuntu 18.04 based
  • Power: 10W typical, 5V DC input
  • Dimensions: 70x45 mm form factor
  • Thermal: Heatsink provided, 5-7W thermal design power

Key features include CUDA, TensorRT and VisionWorks support for deep learning and computer vision applications, low power consumption, small form factor, support for various peripheral interfaces like cameras, and compatibility with NVIDIA SDKs for software development.

 The Jetson Nano module is designed to provide high compute performance per watt with a small footprint and low cost, making it well suited for AI edge deployments on devices like robots, drones, and intelligent cameras.

Description of the Equipment: The NVIDIA Jetson Nano is a small yet powerful AI computing device designed to provide exceptional performance per watt for intelligent edge devices and applications. Encased in a 70x45mm form factor, the Jetson Nano is driven by a quad-core ARM A57 CPU and 128-core NVIDIA Maxwell GPU capable of delivering 472 GFLOPS of computational performance while drawing just 5-10 watts of power.

 With 4GB of LPDDR4 memory, compatibility with common storage formats like SD cards, and support for high resolution multi-camera interfaces, the Jetson Nano can capture and rapidly process visual data for tasks like image recognition, classification and segmentation. It leverages NVIDIA technologies like CUDA, TensorRT and VisionWorks to optimize performance of modern neural networks.

The Jetson Nano runs Linux and can be programmed using standard languages. Its combination of a small footprint, low power usage, high computing capability and AI/CV focused hardware make the Jetson Nano an ideal embedded system for developing autonomous machines like robots and drones or deploying edge AI devices for analytics and IoT applications. It brings affordable but powerful AI compute capabilities to makers, researchers and developers alike.

Special features of the equipment:

Computer Vision Acceleration:

Integrated 128-core NVIDIA GPU with Maxwell architecture to accelerate computer vision and video processing workloads. Supports encoding/decoding 4K video at 60 fps.

AI and Neural Network Optimization:

Leverages NVIDIA CUDA, TensorRT, and VisionWorks for high-performance inferencing of deep neural networks for tasks like image classification, object detection, segmentation, etc.

Low Power Consumption:

Consumes as little as 5 watts, enabling deployment for always-on AI applications. Peak performance tops out at 10 watts power draw.

Form Factor and Interfaces:

Extremely compact 70 x 45 mm form-factor. Integrates support for USB, GPIO, CSI, Ethernet, HDMI, DP, WiFi/BT in this miniature platform.

Software Support:

Compatible with NVIDIA SDKs like DeepStream and TensorRT for accelerated development. Runs Linux for Tegra (L4T) for easy OS-level development.

Overall, the Jetson Nano punches way above its weight class with its petite form factor paired with full-fledged CUDA/TensorRT support for power efficient and fast inferencing. The range of interfaces allow easy integration with additional cameras and sensors for creating automated, self-driven machines rich in situational awareness via edge AI.


SIMULATION AND ANALYSIS LABORATORY

The Department of Mechanical Engineering has established Simulation and Analysis Laboratory over an area of 230Sq.m. It has equipped with 20 systems of workstation configuration. The Software available in this laboratory are Autodesk Complete products (AutoCAD 2016, Inventor 2016), Pro/Engineer CREO 3.0 (500 users), EdgeCAM R2016 (20 Users), ANSYS ACADEMIC TEACHINIG MECHANICAL & CFD 17.0 (50 users), SIMULIA Academic Teaching Suite 16 (50 users - Consist of Abaqus, Isight, Tosca and fe-safe). Also, the Laboratory has MATLAB 2016a simulation software package which facilitates the students to do simulation based experiments, assignments and projects.

CAD/CAM LABORATORY

The Department of Mechanical Engineering has a well-established CAD/CAM Laboratory over an area of 230Sq.m. This laboratory has established with an objective to gain practical experience in handling 2D drafting and 3D modelling software systems with an exposure to modern control systems in CNC Machines. CAD Lab has equipped with 50 high end latest Configuration Computer Systems.

CAM laboratory is equipped with CNC production Lathe, CNC production Milling machine and CADEM Software. CNC - Semi Production Lathe Machine (MTAB Industrial Controller), CNC - Semi Production Milling Machine (MTAB Industrial Controller), 3D Printer, Laser Printer, Scanner, A3 Plotter. The Software available in CAD/CAM lab are AutoCAD (2014), Pro/Engineer (CREO2.0) and EdgeCAM (R2014). Also, the Laboratory has MATLAB simulation software package which facilitates the students to do simulation based experiments, assignments and projects.

Strength of Materials Laboratory

The Strength of Materials Laboratory has established over an area of 124 Sq.m and equipped with Computerized Universal Testing Machine, Torsion Testing Machine, Impact (Izod/Charpy) Testing Machine, Rockwell Hardness Testing Machine, Brinell Hardness Testing Machine, Spring Testing Machine, Deflection Testing Machine with dial gauge, Longitudinal Compressometer, Extensometer, Le Chatelier Appratus, Vicats apparatus, Motor Cube Mold, Binocullier Metallurgical Microscope, Muffle furnace, Rosette Strain Gauge.

Equipment Name: Stir Casting Machine

Specification of the Machine:

Type: Bottom Pouring Type Casting Furnace, Certification: Declaration of conformity of European Standards,

Retort & Bottom Pouring System:

Retort: Stainless steel 310 grade, Capacity: 700 gms to 2 kg of Aluminum or Magnesium,

Heating system: Max. Temp. 950C, Heating Element: KANTHAL APM Coils.

Bottom pouring: Gate valve controlled by 3 Phase A.C. motor, Gate valve auto stop at OPEN & CLOSE Position

Stirrer Arrangement:   Speed 100 to 1500 RPM with Digital Indication control

Control panel: Human Machine Interface, Software controlled, Wireless interface b/w machine and computer.

Indication: Actual Melt Temperature, Reinforcement Temperature

Special features of stir casting machines include:

Heating system: Usually, the melting pot is heated either electrically or by using gas or induction heating to melt the matrix material.

Stirring mechanism: The stirring action can be achieved through various means such as rotating blades, impellers, or electromagnetic stirring systems. These mechanisms ensure proper dispersion of the reinforcing materials within the matrix.

Temperature control: Precise temperature control is essential to maintain the molten material at the desired temperature throughout the stirring process.

Material feeding system: It allows the controlled addition of reinforcing materials into the molten matrix. This can be achieved manually or automatically depending on the design of the machine.

Safety features: Stir casting machines may incorporate safety features such as temperature sensors, emergency stop buttons, and protective enclosures to ensure safe operation.

Stir casting is a versatile manufacturing process used in various industries including automotive, aerospace, electronics, and sporting goods for producing high-performance composite materials with tailored properties.

RIT HARITA Center of Excellence

To enhance the Industry readiness and employability, the Mechanical Engineering Department has signed Memorandum of Understanding and established Centre of Excellence Advanced Learning Center for CATIA, NXCAD and Interdisciplinary collaboration on New Product Development" in collaboration with HARITA Techserv Private Limited, Chennai with a vision to build the knowledge gap between design and application of Technology. The Centre is inaugurated on 20th January 2016 inaugurated by Mr. R. Shankaranarayanan Chief Operating Officer, Harita Techserv Limited, Chennai. The Centre of Excellence has been started with the objectives of giving intensive faculty training by HARITA Techserv Training Experts and certifies the research faculty on the respective software tools, Conduct Campus placement drive for recruiting Engineers and Promote collaborative research on Advanced CAD/CAE software.

RIT Medsby Innovation Centre

RIT Medsby Innovation Centre is a new initiative which is set up to foster design and development skills among young engineers and technologists in the field of Additive Manufacturing Technology. Ramco Institute of Technology, Rajapalayam and Medsby Healthcare Engineering Solutions, Coimbatore has signed Memorandum of Understanding on 30th July 2019. The Centre equipped with the major facilities like Fusion Deposition Modeling (Solid Based RP Machine) UR3.0, Fusion Deposition Modeling (Solid Based RP Machine) UR3.0 with Enclosure, Dual Nozzle URU 2E 300, Digital Light Processing Unit (Liquid Based RP Machine), Curing Unit, 3D Pen, 3D Scanner with varieties of Filaments and Resins. The main objective is to bridge the gap between trade, R&D laboratories, Government organizations and educational establishments by providing technical experience and help through this Centre. The main outcome of this Centre is to create RP based new innovative Projects, Interdisciplinary Research works and new Product Development.